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LIQUID-LIQUID EXTRACTION IN A PACKED TOWER
DESCRIPTION:
The set-up consists of a glass column packed with Rasching rings. Continuous counter current contacts between the solvent and solute phases is made, which results into extract and raffinate streams. Flow meters (Rotameters) are used to note the flow of solvent & solute respectively. The continuous and dispersed phase streams are metered and derived from separate containers. The total set-up is housed in a well-designed rigid structure. The structure also supports tanks, piping, Rotameters, panel and other units.
EXPERIMENTATION:
To determine overall mass transfer co-efficient based on continuous & dispersed phase.
To determine individual “Height of Transfer Unit” based on continuous & dispersed phase.
UTILITIES REQUIRED:
Water Supply
Compressed Air Supply at 2 bar, 4 CFM.
Drain.
Required Chemicals & Laboratory Glassware.
TECHNICAL DETAILS:
Extraction Column Material Borosilicate Glass,
Dia 55 mm, Height 750 mm (approx).
Packing Rasching Rings, Material Borosilicate Glass,
Feed Tanks Material Stainless Steel, Cap. 20 Ltrs. (2 Nos.)
Extract & Raffinate Tanks Material Stainless Steel, Cap 10 Ltrs.
Feed Circulation By Compressed Air.
Pressure Regulator 0-2 kg/cm2.
Pressure Gauge Bourdon type, 0-2 kg/cm2.
Flow Measurement Rotameters (One each for solvent & solute)
Instruction Manual An ENGLISH instruction manual will be provided along with the Apparatus
Special arrangement for changing height of interface zone is done.

SPRAY TOWER MAKE :CREATIVE LAB MODEL NO: CLMT-03
DESCRIPTION                                                                         
The experimental set-up of Spray Tower consists of a glass column provided with necessary accessories. It operates on a semi-batch mode. Fine spray nozzle is fitted at the top. Feeds are metered by Rotameters and derived from separate feed tanks. The liquid-liquid interface can be maintained by controlling the flow rate of extract with the help of needle valve provided on Rotameter. Total set-up is housed in a rigid structure. The structure also supports tanks, piping, Rotameters and other unit.
EXPERIMENTATION:
To study the effect of the dispersed phase flow rate on overall volumetric mass transfer coefficient.
Dispersed phase hold-up study.
UTILITIES REQUIRED:
Compressed Air Supply at 2 Bar, 0.5 CFM.
Water Supply
Drain.
Required Chemicals & Laboratory Glassware.
TECHNICAL DETAILS:
Extraction Column
Material  Borosilicate Glass
Diameter 45 mm (approx).
Height  750 mm (approx).
Feed Tank
Material Stainless Steel
Capacity 20 Ltrs.
Quantity  2 Nos.
Extract & Raffinate Tanks
Material Stainless Steel
Capacity 10 Ltrs.
Quantity  2 Nos.
Feed Circulation  By Compressed Air
Pressure Regulator  0-2 kg/cm².
Pressure Gauge  Bourdon type, 0-2 kg/cm2.
Flow Measurement  Rotameters (One each for Solvent & Solute)
Instruction Manual An ENGLISH instruction manual will be provided along with the Apparatus
Special arrangement for changing height of interface zone is done.
The whole set-up is well designed and arranged in a good quality painted structure.
 
 

SOLID-LIQUID EXTRACTION BONOTTO TYPE MAKE MODEL:CLMT-04
DESCRIPTION:-
The setup consists of Bonnotto type extractor of slotted circular plates arranged one above the other in opposite radial opening. The solids are introduced at the top through a hopper spread over the top plate by a rack and pushed to slot to fall to the next plate below and so on to the bottom of the column. The solvent is introduced near the bottom of the column and it flow upward counter-currently to the solids. A pump supplies the solvent and flow rate is monitored by means of a Rotameter. At the bottom of column a screw conveyor arrangement is done to remove the extracted solids driven by means of an electric motor. Solvent feed tank is kept in a bath fitted with heater and digital temperature controller is used to maintain the constant temperature.
EXPERIMENTATION:
To determine the efficiency of a continuous counter-current Solid-Liquid Extraction system.
UTILITIES REQUIRED:
Electricity Supply : 1 Phase, 220 V AC, 3 kW.
Solvent: 50 ltrs.
Solid: 30 kg.
TECHNICAL DETAILS:
Extraction Column Material Stainless Steel Dia 150 mm, Height 750 mm (approx)
Plates Material Stainless Steel, with Radial opening.
Mixer Stainless Steel Impellers fitted on Stainless Steel Shaft coupled to a motor & reduction gear box.
Screw Conveyor Material Stainless Steel, Compatible capacity, housed in GI Pipe and driven by a motor & reduction gear box.
Solvent Flow Measurement Rotameter.
Solvent Tank Made of Stainless Steel, Capacity 30 Ltrs. Double wall.
Feed circulation Magnetic Pump made of Polypropylene to Circulate  solvent. Maximum working temperature is 60°C.
Heater Nichrome wire heater.
Feed Hopper Suitable capacity.
Filtration Sieve Material Stainless Steel.
Receiving Tank for Material Stainless Steel.
Extracted solid waste Compatible capacity.
Temperature Sensor RTD PT-100 type.
Control panel comprising of
Digital Temp. Controller 0-200°C, For Feed Tank
Standard make on/off switch, Mains Indicator etc. 
 
 

SOLID-LIQUID EXTRACTION (PACKED BED TYPE) MAKE : CREATIVE LAB MODEL NO: CLMT-05
DESCRIPTION:-
This setup is designed to study the performance characteristics of Solvent extraction of a particular component from a packed bed of solid material. The apparatus allows study of such systems aswater/inorganic salts, water/sugar bed, methylene chloride/vegetable oil etc. The glass column is fitted with SS mesh to support the solid material. The solvent is introduced near the bottom of the column and it flows upward counter-currently to the solids. A pump supplies the solvent and flow rate is monitored by means of a Rotameter. Solvent feed tank is kept in a bath fitted with heater and digital temperature controller is used tomaintain the constant temperature.
EXPERIMENTATION:
To study the effect of various system parameters like, solvent temperature, solvent rate and particle size on the %age recovery of oil from solid.
UTILITIES REQUIRED:
Electricity Supply : 1 Phase, 220 V AC, 1.5 kW.
Solvent: 30 ltrs.
Solid : 10 kg. Table for setup support
TECHNICAL DETAILS:
Extraction Column Material Borosilicate Glass.
Dia 80 mm, Height 500 mm (approx.)
Solvent Flow Measurement Rotameter.
Solvent Tank Made of Stainless Steel, Capacity 30 Ltrs.
Double wall.
Solvent circulation  Magnetic Pump made of Polypropylene to
Circulate solvent.
Maximum working temperature is 60°C.
Heater Nichrome wire heater.
Receiving Tank Material Stainless Steel, Compatible capacity.
Temperature Sensor RTD PT-100 Type.
Control panel comprising of            
Digital Temp. Controller      0-199.9°C (For Feed Tank)
Standard make on/off switch, Mains Indicator etc
 
 

BUBBLE CAP DISTILLATION COLUMN MAKE : CREATIVE LAB MODEL NO:CLMT-06
DESCRIPTION:                                                                                                                       
The column is made of Stainless Steel with seven plates for mounting the bubble caps. Each plate is provided with one bubble cap. An electrically heated reboiler is installed at the bottom of the column. The bottom product is collected in the tank. The vapours form the top of column are condensed in the shell and tube type condenser by cooling water supplied by laboratory overhead tank. The condensate is divided into reflux and distillate by automatic reflux divider and R/D Ratio can be varied. Reflux is fed back to the column and distillate is received in a receiving tank. The complete column is insulated for minimizing the heat loss. Instrumentation provided for pressure & temp. measurement wherever necessary.
EXPERIMENTATION:
To estimate the batch distillation curves for a binary system and verify the binary batch distillation equation for a known number of theoretical plates.
To operate the column under total reflux condition and estimate the minimum number of theoretical plates required.
UTILITIES REQUIRED:
Water Supply 2 LPM at 5 m head.
Drain.
Electricity Supply: 1 Phase, 220 V AC, 6 kW.
Required Chemicals.
Refractometer for analysis.
TECHNICAL DETAILS:
Distillation Column Material Stainless Steel, Dia 110mm, seven plates.
Pressure Gauge Bourdon type
Rotameter For cooling water flow rate measurement.
Steam Generator   Made of Stainless Steel, provided with Pressure Gauge & Level Indicator, Safety valve & insulated with ceramic wool and cladding with Aluminium       foil.
Reflux Divider Special arrangement to change R/D ratio automatically.
Condenser Shell & Tube type made of Stainless Steel.
Bottom product tank capacity 5 Ltrs.
Distillate tank capacity 5 Ltrs.
Heater Nichrome wire heater.
Temp. Sensors RTD PT-100 type (12 Nos)
Control panel comprises of           :
Digital Temp. Controller  0-199.9°C, For Reboiler. (Nutronics Make)
Digital Temp. Indicator 0-199.9oC, with multi-channel switch (Nutronics Make)
With Standard make on/off switch(L & T makes), Mains Indicator etc.
 
 

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BUBBLE CAP DISTILLATION COLUMN MAKE : CREATIVE LAB MODEL NO:CLMT-06    SOLID-LIQUID EXTRACTION (PACKED BED TYPE) MAKE : CREATIVE LAB MODEL NO: CLMT-05    SOLID-LIQUID EXTRACTION BONOTTO TYPE MAKE MODEL:CLMT-04    SPRAY TOWER MAKE :CREATIVE LAB MODEL NO: CLMT-03    LIQUID-LIQUID EXTRACTION IN A PACKED TOWER    
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