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CONTROL VALVE CHARACTERISTICS MAKE : CREATIVE LAB MODEL NO:CLPC:01
DESCRIPTION:
The setup is specially designed for various experimental and demonstrative capabilities. The product consists of Pneumatic control valves of Quick opening, Linear and Equal % type. The Stainless Steel water tanks with pump are provided for continuous water circulation. The Rotameter is used for the flow measurement. The pressure at the valve inlet is measured with the help of manometer. The air regulator and pressure gauge is provided for regulating air supply. These units along with necessary piping and fitting are assembled in a painted MS Structure.
EXPERIMENTATION:
To Study inherent characteristic of control valve.
UTILITIES REQUIRED:
Electricity supply: 1 Phase, 220 VAC.
Table for Setup support.
TECHNICAL DETAILS:
Control Valve
Type    Pneumatic
Size ½”
Actuator 15 sq inch
Stroke  14 mm
Input 3-15 Psig
Water Tank Material Stainless steel Capacity 25 liters.
Water Circulation FHP Pump Tullu/Champion make.
Overhead Tank Material Stainless Steel, capacity 10 liters.
Flow measurement Rotameter.
Pressure Drop Measurement Using Manometer
Pressure Regulator 0-2 Kg/cm2
Mini Air Compressor 1 CMFH and 2 bar with ISI mark moter and automatic switch.
The whole unit is assembled rigidly on a base plate and mounted on a stand. Most of the parts are powder coated and rests are painted with auto paints, stand of 2-3 feet height with four wheel.

STUDY OF P/I & I/P CONVERTER MAKE : CREATIVE LAB MODEL NO:CLPL:02
DESCRIPTION:
The present set-up is designed to study the working principle and calibration procedure of P/I converter and I/P converter. Air pressure is given to both by compressed air supply. Output generated by both converters is observed and measured. P/I converter accepts the pressure input 0-1 bar and gives output 4- 20 mA DC accordingly, which can be measured using Digital Current Meter and in case of I/P converter, the current input of 4-20 mA DC is given to I/P Converter by Digital Current Source and output response in 3-15 PSIG is observed and measured by Bourdon type Pressure Gauge. Th set-up is self-contained with Air pressure regulator, pressure gauges and necessary piping. All component and accessories are properly mounted on the rigid MS structure and fitted on a base plate to form a table top set-up.
EXPERIMENTATION:
To study of working principle and calibration procedure of I/P converter.
To study of working principle and calibration procedure of P/I converter
UTILITIES REQUIRED:
Electric supply: Single Phase, 220 V AC, 5-15 amp combined socket with earth connection. Earth voltage should be less than 5 volts.
Compressed Air Supply: 1 CMH at 2 BAR
Water Supply.
Floor drain.
Bench area: 1.0 m x 0.5 m
TECHNICAL DETAILS:
I/P Converter : Input: 4-20 mA DC
Output: 3-15 PSIG
Pressure Gauge : Bourdon type, 0-2 kg/cm2
P/I Converter : Input: 0 - 1 bar
Output: 4-20 mA DC
Digital Current Source : Digital Indication of Current input.
Range 0-20 mA DC
Process indicator : For Digital Indication of Current output.
Pressure Regulator : 0-2 kg/cm2
Piping : Size ¼”.
An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be
provided along with the Apparatus
The whole set-up is well designed and arranged on a rigid structure painted with industrial PU Paint.
 
 

CHARACTERISTICS OF P.I.D. CONTROLLER MAKE : CREATIVE LAB MODEL NO:CLPL:03
DESCRIPTION:
The present set-up is designed to study the characteristics of a PID controller. It consists of a stirred tank in which a heater is provided to heat the water. Water is supplied to the tank from laboratory overhead tank by the user. The flow rate can be adjusted by operating the needle valves provided on Rotameter. PID parameters can be changed for conducting experiment on P, PI, PD and PID mode. Controller can be operated on Auto Tune mode in which controller automatically fixes the value of P, I and D. Temperature is sensed by the PID Controller and the controller gives input to the heater, accordingly. Experiment can be performed on various flow rates and temperature set points.
EXPERIMENTATION:
To study the character sticks of PID controller in different modes (P, PI, PD, PID).
UTILITIES REQUIRED:
Electric supply: Single Phase, 220 V AC, 5-15 amp combined socket with earth connection.
Earth voltage should be less than 5 volts.
Water Supply at 1.0 LPM (max.)
Floor Drain.
Floor area: 1.5 m x 1.0 m
TECHNICAL DETAILS:
Stirred Tank : Material Stainless Steel, Capacity 2 Ltrs (approx.)
Stirrer : Stainless Steel Impeller and shaft coupled with FHP Motor.
Flow Measurement : By Rotameter (0-20 LPH), Eureka make
Stop Watch : Electronic
Heater : Nichrome wire heater.
Control Panel comprises of :
PID controller : 0-199.9°C
Temperature Sensor : RTD PT-100 type
With standard make On/off switch, Mains Indicator etc.
 
 

MEASUREMENT OF LEVEL BY AIR MERGE METHOD MAKE : CREATIVE LAB MODEL NO:CLPC-04
DESCRIPTION:
The apparatus is based on the principle that when compressed air is purged into the pipe, the liquid within the pipe is displaced by air pressure equal to the hydrostatic force of the liquid in the tank or vessel. The apparatus consists of a pipe lowered into the water tank to a point about 1” above the bottom of the tank. This tank is fitted with a scale to get direct reading of liquid in the tank. Water tank is supplied with the provision of changing the height of the liquid in the tank. For this purpose proper arrangement is provided. Compressed air is supplied to the apparatus and Pressure Regulator acts as an Air Purging Valve. Pressure required for the set-up is maximum 0.25 kg/cm². Pressure regulator, when operated, gives a constant flow of air at constant pressure and it is observed by seeing the bubble coming out from bubbler pipe which is dipped in water tank. A U-Tube manometer is connected separately to the upper end of the bubbler pipe. The system operates by building up a pressure in the feed line until the air escapes and the flow stabilizes. The pressure in the bubbler pipe necessary to cause the flow is just negligibly higher than the liquid head over the bubbler pipe. Therefore, the air feed must be available at a pressure slightly higher than the maximum head to be measured. The pressure measured by the manometer gives the water level in terms of head. All components are assembled on MS Structure and fitted on a base plate to form a table top set-up.
EXPERIMENTATION:
To study the working of Air Purge Method.
To determine the level of the liquid in the tank using Air Purge Method.
To compare the actual height with calculated height.
UTILITIES REQUIRED:
Electric supply: Single Phase, 220 V AC, 5-15 amp combined socket with earth connection.
Earth voltage should be less than 5 volts.
Water Supply.
Floor Drain.
Floor area: 1.0 m x 0.5 m
TECHNICAL DETAILS:
Water Tank : Material Stainless Steel, Diameter 200 mm, Height 500 mm
Air Purging Valve : ¼” BSP, Make: Janatics/Festo
Manometer : Type U Tube Manometer, Height 300 mm.
Bubbler Pipe : Material Stainless Steel, Length: 600 mm (approx.)
Air Supply : By Air pump, Compatible capacity.
An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be
provided along with the Apparatus.
 
 

MEASUREMENT OF LEVEL BY CAPACITANCE METHOD MAKE : CREATIVE LAB MODEL NO:CLPC:05
DESCRIPTION:
The present set-up is designed to study the working principle and calibration procedure of capacitance type level transmitter. The set-up consists of a probe which is mounted in a level tank with graduated scale. Water is poured in the level tank manually and response of the level transmitter is indicated on the Level Indicator. Output of the transmitter can be measured using Digital Current meter. A drain valve is provided at the bottom of the level tank which enables the student to observe and measure the response of capacitance type level transmitter at different liquid heights. The set-up is complete with Level tank, level transmitter, current indicator and necessary piping. All Compon ent and accessories are properly mounted on the rigid MS structure and fitted on a base plate to form a table top set-up.
EXPERIMENTATION:
To study of working principle and calibration procedure of capacitance type level transmitter.
To study of linearity, accuracy and repeatability of capacitance type level transmitter.
UTILITIES REQUIRED:
Electric supply: Single Phase, 220 V AC, 5-15 amp combined socket with earth connection.
Earth voltage should be less than 5 volts.
Water supply: Initial fill
Floor Drain.
Floor area: 1.0 m x 0.5 m
TECHNICAL DETAILS:
Level Transmitter : Capacitance type, Input: 0-300 mm of water.
Output: 4-20 mA DC
Digital Current Meter : Digital Indication of Current output.
Range 0-30 mA DC
Level Tank : Acrylic/Glass, PVC
Piping : Size ¼”.
An ENGLISH instruction manual consisting of experimental procedures, block diagram etc. will be
provided along with the Apparatus
The whole set-up is well designed and arranged on a rigid structure painted with industrial PU Paint..
 
 

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MEASUREMENT OF LEVEL BY CAPACITANCE METHOD MAKE : CREATIVE LAB MODEL NO:CLPC:05    MEASUREMENT OF LEVEL BY AIR MERGE METHOD MAKE : CREATIVE LAB MODEL NO:CLPC-04    CHARACTERISTICS OF P.I.D. CONTROLLER MAKE : CREATIVE LAB MODEL NO:CLPL:03    STUDY OF P/I & I/P CONVERTER MAKE : CREATIVE LAB MODEL NO:CLPL:02    CONTROL VALVE CHARACTERISTICS MAKE : CREATIVE LAB MODEL NO:CLPC:01    
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